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Router Doors

Routing gives a flush leaf structure and shadow without adding a single moulding, and it repeats perfectly across a house full of doors.

Timber door with deep evenly spaced routed vertical grooves

At a glance

Typical sizes
700 to 1200mm wide, 2100 to 2700mm high
Timber we use
Nyatoh, Sepetir, oak and walnut veneer over engineered core
Lead time
5 to 7 weeks
Supplied
Leaf and frame together, machined for your hardware

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Patterns we cut

Even vertical V-grooves at 50, 75 or 100mm centres, horizontal banding, framed rectangles that mimic a panel door, and offset compositions drawn to the architect layout. Groove depth runs 6 to 10mm with a clean shoulder.

Why it holds up

The grooves are cut into a laminated face of adequate thickness, never into a thin veneer that would blow out at the shoulder. Every leaf is sanded through three grits after routing so there is no fuzz sitting in the corners waiting to catch a finish.

Costs and repeats

This is the most economical way to give a whole house one visual language. The setup happens once, so a set of ten doors costs far less per leaf than ten one-off designs.

Specification

How we build it

The numbers below are our standard. Anything on this list can move if your drawing asks for something else.

Groove depth
6 to 10mm
Spacing
50, 75, 100mm or drawn to layout
Face
Laminated hardwood or thick-cut veneer
Sanding
Three-stage after machining

Also in the range

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Oversized entrance leaves that turn on a concealed floor pivot instead of side hinges.

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Hand-carved floral relief on a hardwood door panel

Carved Doors

Hand-carved relief panels cut by craftsmen who have worked the same motifs for decades.

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Contemporary designer timber door with geometric veneer inlay

Designer Doors

Contemporary leaves built to an architect drawing: inlays, reveals, mixed veneers, concealed hardware.

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Tell us what the opening looks like

Send a photograph, a sketch on the back of an envelope or a full architectural set. You will get a costed shop drawing back, not a brochure.