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Carved Doors

Carving is the part of this trade that no machine has taken over. Every relief door leaving Bukit Minyak has been cut by hand, and the person who cut it can tell you which gouge made which line.

Hand-carved floral relief on a hardwood door panel

At a glance

Typical sizes
Single leaves 900 x 2100mm and 1000 x 2400mm; double leaves to 1800mm overall
Timber we use
Nyatoh, Merbau, Kempas
Lead time
8 to 12 weeks depending on relief depth
Supplied
Leaf and frame together, machined for your hardware

Ask about carved doors

Motifs we cut

Bunga raya and frangipani sprays, geometric Nusantara borders, songket-inspired lattice, and plain chamfered bands for clients who want the depth without the ornament. We keep rubbings of roughly forty patterns in the workshop and will draw a new one from your sketch or from a photograph of a family heirloom.

How deep the relief runs

Standard relief is 8 to 12mm into a 45mm leaf. Deeper cutting is possible on a thicker stile-and-rail construction, though anything past 18mm starts to affect how the panel moves and we will say so before quoting.

Finishing carved work

Carved faces are sealed rather than filled, so the tool marks stay legible. We finish in a satin sealer that sits in the recesses without pooling, or in a hard wax oil where the client wants to maintain it themselves.

Specification

How we build it

The numbers below are our standard. Anything on this list can move if your drawing asks for something else.

Carving
Entirely hand-cut, no CNC roughing
Leaf construction
Stile and rail with solid raised panels
Relief depth
8 to 18mm
Pattern library
Around 40 recorded motifs, plus bespoke drawing

Also in the range

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Oversized entrance leaves that turn on a concealed floor pivot instead of side hinges.

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Designer Doors

Contemporary leaves built to an architect drawing: inlays, reveals, mixed veneers, concealed hardware.

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Solid Panel Doors

The classic stile-and-rail door in solid hardwood, with raised or flat panels.

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Tell us what the opening looks like

Send a photograph, a sketch on the back of an envelope or a full architectural set. You will get a costed shop drawing back, not a brochure.